I did a ton of learning and talked to a lot of people like you and at battleborn batteries. In the end this is what I ended up with for alternator charging a lithium battleborn battery in a Ram Promaster van.I ran a 4 gauge wire to a high quality 70 amp auto-reset breaker, then to the cyrix li-ct, then to the 100 ah battery. I used a small piece of 16 gauge wire to connect the bms terminal on the cyrix to one of the large terminal posts on the cyrix. The battleborns have an internal bms so there's no need to have an additional bms. As long as there is any voltage in the battery post you're connected to, it will keep the cyrix 'awake.' That's all that post does. You could also wire it to an ignition-activated wire to ensure that it isolates when the vehicle is off immediately, but that is unnecessary.The cyrix does the job. It connects the batteries when either one is above 13.7 volts. So if you plug in 120v to the inverter/charger, it connects the batteries and you run current to the starter battery too. Same for starting the engine, it connects the batteries above 13.7. Once charging stops, the batteries stay connected until the lithium battery drops to 13.5 volts. Resting state for a fully charged lithium is right around 13.4 so this works great. So everything is good except one thing:A drained lithium battery will take just about any amount of current you can throw at it. The test I ran was to drain the battery to 40% capacity. About 12.6 volts. I started the engine and immediately got a 65 amp surge, then it settled at 55 amps. The wire, breakers, cyrix, etc can handle that big load, it's the alternator I worry about. I don't think many people think about the alternator when building an alternator charging system with 150 amp breakers and 0 gauge wire. Even at 65 amps, you can hear the engine idling low and the alternator working really hard. For extended periods of time, this would wear it out and at higher loads could cause malfunction in the vehicle itself.So my theory is that with a 100 ah lithium battery, this system is great. Up to 150 ah system...borderline. I bet repeating the same experiment I did, you'd see a 100 amp surge. Promasters have a 180 amp alternator so it can probably handle it. A 220 amp alternator would be better. But I think if you move up to a 200 ah system (or bigger) it's time to get a dc/dc charger that will limit the current to 25, 40, or 60 amps depending. The next van I'm building, I'm putting in 200 ah lithium bank and using a 25 amp Redarc charger. I got it in the shop and it's a really nice product. Very small, sealed with inputs for alternator and solar (mppt) charging. They also make a 40 amp version and just released a 30 amp unit that has inputs for alternator, solar, and shore power (the unicorn of charging devices!) It comes with a battery monitor and costs $1200 which is a bit crazy even though it looks like a great device.
Examples
This is on a 50 ft Catamaran. The batteries use the Elite Power Solutions BMS and 1100Ah GBS LFMP batteries. There are five charging sources 1) shore power via the Victrons, 2) genset via the Victrons, 3) 1040W solar, and 4 & 5) two engines each with Balmar AT200s, MC614s and a Centerfielder.
Here is a system with Relion batteries and lots of Victron equipment. You can see two multi's, a Venus GX, a big solar charge controller and some other stuff.
2 Comments
John Rushworth
Nice blog. In fact I blog for Victron and was pleased to see this. With my own system for my motorhome I’m now using DVCC as it is the preferred method when compared to allow to charge etc, ref: https://www.victronenergy.com/live/ccgx:start#dvcc_-_distributed_voltage_and_current_control That section has a link to tested batteries which readers may find useful. This is my own ‘portable’ powerpack to recharge my electric bicycle: https://www.victronenergy.com/blog/2019/03/20/bigger-batteries-more-ah-needed/ On my boat I used the VE.Bus BMS and Cyrix, but that was before DVCC came out and was with earlier Victron batteries: https://www.facebook.com/ElektraYachts/
Guy Warwick
I note you are thinking of using Redarc on your van I have been running the Manager 30 on my 42 foot Catamaran for the last 12 months. The device is fantastic - as it is not a purpose designed marine unit I suspected some corrosion twould appear but I am yet to see any. My system is 1Kw of Solar panels / I run my two 20HP outboards into the DC input and I have a switch that can send shore power or my emergency genset to the Ac inout. I have 2 x 300AH 12V lithium batteries, The solar input is limited to 600 watts as is the DC input - my outboards only produce 500 watts total so this is fine. The shading from sails and mast mean I rarely get more than 600 watts. I estimate that at my tropical anchorage I get about 5Kwh hours a day. The unit is truly fabulous - any complaints no - just a wish list. 10 years ago 1KW of solar on a boat was an expensive dream - today not unusual and every year efficiency increases and prices drop. If they ever produce a mnager 60 that can take a full 1KW solar and 1KW DC then I would install the extra panels and buy one. What would would be a bonus wouls to integrate a 3Kw inverter - in effect a marine total energy solution. I am amazed that Redarc don't really market to yachties - with the greatest respect to Victron and Mastervolt and other integrated solar units - they are all built for a garage where size and weight are not an issue. The redarc unit is slim and lightweight